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JIS G3441 Alloy steel tubes for machine purposes
Steel-Tube   2008-04-15 11:45:43 Author:Sun June Source: Font size:[Large][Middle][Small]

JIS G3441 Alloy steel tubes for machine purposes
(JIS G 3441 / JISG3441)

1. Scope
This Japanese Industrial Standard specifies the alloy steel tubes, hereinfter referred to as the "tubes", used for machinery, automobiles and other machine parts.

2. Grade and Designation
The tubes shall be classified into 7 grades, and their designations shall be as given in Table1                                    

                                                        Table 1. Designation of Grade
 

Designation of grade

Informatibe reference

Classification

Former symbol

SCr 420 TK

-

Chromium steel

SCM 415 TK
SCM 418 TK
SCM  420 TK
SCM 430 TK
SCM 435 TK
SCM 440 TK

-
-
-
Akin to STKS 1
Akin to STKS 3
-

Chromium molybdenum steel

*World Standard Comparative Table*

KS

ASTM

JIS

BS

Number

GRADE

Number

GRADE

Number

GRADE

Number

GRADE

D 3574

SCr 420 TK

A519

G-3441

  SCr  420TK

632

SCM 415 TK

  SCM 415TK

SCM 418 TK

  SCM 418TK

CFS10

SCM  420 TK

5120

  SCM 420TK

SCM 430 TK

4130

  SCM 430TK

SCM 435 TK

4135

  SCM 435TK

SCM 440 TK

4140

  SCM 440TK

CFS10

1717
6323
6323
6323
6323
6323

 C6(CF3)
 CFS, CFS3A
 CFS4, CFS51
 CFS6, CFS7
 CFS8, CFS9
 CFS11


3. Chemical Composition
The tubes shall be tested in accordance with 7.1 and the ladle analysis values obtained shall conform to Table 2.


                                                     Table 2
 Chemical Composition

Unit :%

Designation of grade

Former symbol
(informative reference)

C

Si

Mn

P

S

Cr

Mo

SCr 420TK
SCM 415TK
SCM 418TK
SCM  420TK
SCM 430TK

SCM 435TK

SCM 440TK 

-
-
-
-
Akin to STKS 1

Akin to STKS 3

-

0.18~0.23
0.13~0.18
0.16~0.21
0.18~0.23
0.28~0.33

0.33~0.38

0.38~0.43

0.15~0.35
0.15~0.35
0.15~0.35
0.15~0.35
0.15~0.35

0.15~0.35

 0.15~0.35

0.60~0.85
0.60~0.85
0.60~0.85
0.60~0.85
0.60~0.85

0.60~0.85

0.60~0.85 

0.030 max
0.030 max
0.030 max
0.030 max
0.030 max
0.030 max
0.030 max

0.030 max
0.030 max
0.030 max
0.030 max
0.030 max
0.030 max
0.030 max

0.90~1.20
0.90~1.20
0.90~1.20
0.90~1.20
0.90~1.20

0.90~1.20

0.90~1.20 

-
0.15~0.30
0.15~0.30
0.15~0.30
0.15~0.30

0.15~0.30

0.15~0.30 

  Remark
1. As impurities, Ni and Cu for each grade shall not exced 0.25 % and 0.30 %, respectively
        2. When the product analysis is required by the purchaser, the tolerances for the values given in the above Table shall be as specified in Table 3 in JIS G 0321
       

4. Dimensional Tolerances

5. Apperance

  (1) The tube shall be practically straight. and its both ends shall be at right angles to the axis of the tube. 
  (2) The tube shall be free from defects detrimental to practical use.
  (3) When particularly required by the purchaser, the surface finishing of tubes shall be agreed upon by the purchaser and the manufacturer.

6. Method of Manufacture
 (1) Tubes shall be manufactured by the seamless process or the electric resistance welding process.
  (2) Tube shall, as a rule, be furnished as manufactured, as cold finished, or after annealed. However, the purchaser may specify a heat treatment other than annealing, if necessary.

7. Test
  7.1 Chemical Analysis

   7.1.1 Chemical analysis
The general requirements for chemical analysis and method of sampling specimens for analysis shall be in accordance with the specifications of 3. in JIS G 0303
  7.1.2 Analytical Method
The analytical method shall be in accordance with one of the following Standards.
         
JIS G 1211, JIS G 1212, JIS G 1213, JIS G 1214, JIS G 1215, JIS G 1216,
JIS G 1217, JIS G 1218, JIS G 1219, JIS G 1253, JIS G 1256, JIS G 1257


8. Inspection
(1)The general requirements for inspection shall be in accordance with JIS G 0303.
  (2) he chemical composition, appearance and dimensions for tube shall conform to the requirements specified in 3., 5.
   (3)The purchaser may specify tensile test (¹), hardness test (²), flattening test, flaring test, grain size test (³)
decarburization test (³) and hydrostatic test, etc, in addition to the inspection items specified in 8.2 In this case, the test items, sampling method, test method and theiracceptance standard shall previously be agreed upon by the manufacturer.
   (4) The number of specimens for product analysis shall be agreed upon by the purchaser and the manufacturer.
         Note
(
1) Tensile test shall be in accordance with JIS Z 2201 and JIS Z 2241.
(
2) Hardness test shall be in accordance with JIS Z 2245 .
(
3) Grain size test shall be in accordance with JIS G 0551 .
(
4) Decarburization test shall be in accordance with JIS G 0558

9.Marking
Each tube having passed the inspection shall be legibly marked with the following items.
smaller tubes and other tubes as requested by the purchaser. however, may be bundled and marked for each bundle by suitable means. Whenapproved by the purchaser, part of the items may be omitted.
(1) Designation of grade
(2) Symbol indicating the manufacturing process(5)
(3) Dimensions
(4) Manufacturer's name or its abbreviation
         Note (5)     The symbols indicating the manufacturing processes shall be as follows..
                     Hot finished seamless steel tube         :-S-H
                     Cold finished seamless steel tube         :-S-C
                     Electric resistance welded steel tubes other than cold finished.:-E-G
                     Cold finished electric resistance welded steel tube   :-E-C
        
10. Report
The manufacturer shall, as a rule, eubmit to the purchaser reports on the test results, method of manufacture, ordered dimensions, quantity and work lot number traccable to the manufacturing conditions etc.

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