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JIS G3454 Carbon Steel Pipes for Pressure Service
Steel-Tube   2008-04-14 15:09:25 Author:Sun June Source: Font size:[Large][Middle][Small]

JIS G3454 Carbon Steel Pipes for Pressure Service
(JIS G 3454
/ JISG3454)


 

1. Scope

This japanese Industrial Standard specifies the carbon steel pipes, hereinafter referred to as the "pipes", used for pressure service at an approximate maximunn temperature of 350℃. The pipes for high pressure sevice shall be in accordance with JIS G 3455.
 Remarks
1.
Pertaining to the electric-resistance welded steel tubes, when previously agreed upon wiht the manufacturer, the purchaser may designate the supplementary quality requirements Z 3 or Z 4 specified in Appendix, in addition to the items specified in this text.
    Appendix Z 3 Ultrasonic Examination
    Appendix Z 4 Eddy Current Examlnation

   2. The units and numerical values given in { } in this Standard are based on the international System of Units (SI) and are appended for informative referencw.

Further, the traditional units accompanied by numerical values in this Standard shall be converted to the SI units and numerical values on Jan. 1, 1991.

2. Grade and Designation

The pipe shall be classified into two grades and their letter symbols shall be as given in Table 1-1 or Table 1-2.

Table1

Letter symbol of grade

(Informative reference)Traditional letter symbol of glade

STPG 370

STPG 38

STPG 410 STPG 42
* World standard comparative table

KS

ASTM

JIS

DIN

BS

Grade Number

GRADE

Grade Number

GRADE

Grade Number

GRADE

Grade Number

GRADE

Grade Number

GRADE

D 3562

SPPS 370
SPPS 38  

A 53
A 135

Gr A
Gr A

G-3454

STPG 370
(STPG 38)

1626
1628
1629
1630
17172

St 37.0
St 37.4
St 37.0
St 37.4
StE240.7

3601
778

ERW 360
     S 360
HFS 22
CDS 22
ERW 22

SPPS 410
SPPS 42  

A 53
A 135

Gr B
Gr B

STPG 410
(STPG 42)

1626
1628
1629
1630
17172

St 44.0
St 44.4
St 44.0
St 44.4
StE290.7

3601

ERW 360
     S 360
HFS 27
CDS 27
ERW 27


API

Grade Number

GRADE

5L

Gr A
Gr B

X 42
X 52
X 56
X 60
X 65
X 70
X 80

3. Method ofManufacture.

4. Chemical Compostion

The pipe shall be tested in accordance with 9.1 and the ladel analysis values obtained shall conform to Table 2-1 or Table 2-2.

Table 2

Letter symbol of grade

Elongation %

C

Si

Mn

P

S

STPG 370

0.25 max.

0.35 max.

0.30 to 0.90

0.040 max.

0.040 max.

STPG 410

0.30 max.

0.35 max.

0.30 to 1.00

0.040 max.

0.040 max.

5. Mechanical Properties

6. Hydrostatic Test of Nondestructive Test

The pipe shall be tested in accordance with 9.5 and the resulting hydrostatic characteristic or nondestructive characteristic shall conform to either of the following two. The preference for which of them shall be left to the specification by the purchaser or to the discretion of the manufacturer.

6.1 Hydrostatic Test when a hydrostatic pressure specified in Attached Table 1-1 or 1-2 is applied, the pipe shall withstand it without leakage.
  6.2 Nondestructive Test A nondestructive examination by either an ultrasonic test or an eddy current test shall be made on the pipe, and there shall be no signal greater than those produced by the artificial defects of the reference test block of division UD of the working sensitivity specified in JIS G 0582 or of divisionEY of the working sensitivity specified in JIS G 0583

Hydrostatic Test Pressure          Unit : kgf/㎠{bar}

Schedule number Sch

10

20

30

40

60

80

Hydrostatic Test Pressure

20 {20}

35 {34}

50 {49}

60 {59}

90 {88}

120 {118}


Remark:   1 bar=105Pa

 

7. Appearance
  7.1 The pipe shall be practically straight, and its both ends shall be at a right angle to its axis.
  7.2 The inside and outside surfaces of the pipe shall be well-finished and free form defects that are detrimental to practical use.

8. Dimensions, Mass and Dimensional Tolerances

9. Test

10. Inspection

11.Reinspection  

The pipe may be determined for final acceptance by a retest specified in 4.4 in JIS G 0303.

12. Marking

Each pipe having passed the inspection shall be mrked with the following items. Howver, the smaller pipes or other pipes specified by the purchaser may be bundled together and marked for each bundle by a suitable means. In both cases, the order of arranging the marked items is not specified.

When approved by the purchaser, a part of the items may be omitted.

(1) Letter symbol of grade
  (2) Letter symbol indicating the manufacturing processes(3)
  (3) Dimensions(4)
  (4) Manufacturer's name or its identifying brand
  (5) Letter symbol denothing the supplementary quality requirement, Z
Note(3)
  The letter symbol indicating the manufacturing processes(3) shall be as follows, provided that the dash may be omitted leaving a blank.

Hot-finished seamless steel pipe - S - H
  cold-finished seamless steel pipe- S - C
  Electric resistance welded steel pipe other than hot-finished and cold -finished ones - E - G
  Hot-finished electric resistance welded steel pipe- E - H
  Cold-finished electric resistance welded steel pipe - E - C
Note(4)
  The dimensions shall be expressed as follows.
  Nominal diameter × Nominal wall thickness
  Example: 50A × Sch 40 , 2 B × Sch 40

13. Report 

The manufacturer shall submit the test report when previously required by the purchaser.



JIS Number and Corrensponding Foreign Standards

JIS
ASTM
BS
DIN
NF
ISO

Index Number

Standard Number

Grade

Tupe

Standard Number

Grade

Tupe

Standard Number

Grade

Tupe

Standard Number

Grade

Tupe

Standard Number

Grade

Tupe

Standard Number

Grade

Tupe

G3454

 

 

 

 

 

 

 

STPG370 (STPG38)

 

 

 

 

C

A135

Gr A

C

3601

ERW360

C

1626

St37.0

C

A49-112

TS27b
C
559
TS4
C
C002

 

 

 

 

A587
-
C
"
S360
C
1629
St37.0
C
A49-141
TS37a
C
2604/2
TS4
C

17172

StE210.7
C
A49-142
TS37a
C
2604/3
TW4
C
"
TS37b
C
A49-150
TSE235
C
A49-212
TS37c
C
A49-242
TS37c
C
A49-250
TAE24a
C
A49-400
TSE220
C

STPG410 (STPG42)

 

 

C
A135
GrB
C
3601
ERW410
C
1626
St44.0
C
A49-112
TS42b
C
559
TS9
C
A524
-
C
"
S410
C
A49-141
TS42b
C
2604/2
TW9
C
A49-212
TS42c
C
2604/3
TW9
C
A49-242
TS42c
C
3183
E24-1
C
A49-250
TSE26b
C
"
E24-2
A49-400
TSE250
C
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